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Dust Emissions Compliance Monitor   Need more information?  
Model 4500 MkII+

The Model 4500 MkII+ is a continuous dust emissions compliance monitor. It is for use on all types of industrial applications where dust emissions measurement is required.

This monitor carries a wide range of compliance and performance approvals including those from the US-EPA, UK MCERTS and German TÜV.

It can report data as either opacity, dust density or optical density. It features fully automatic calibration (vital for compliance monitoring), high accuracy and a range of measurement outputs, suitable for a plant control system. There are also a large number of options to ensure optimum performance in specific plant operating conditions.

Features and Benefits
Designed for compliance applications - Approved to the latest standards
High reliability, low maintenance - No continuously moving parts
Automatic in-situ zero and span checking - Built-in calibration audit jig
Patented measurement technology - Unique "no-drift" zero check
Easily integrated into control system - RS232 or RS 485 serial Modbus interface

 
Applications
Dust
mg/m3
Opacity
%
Auto. Cal.
TÜV
MCerts
US-EPA
ASTM
Model Name
Compliance
0 - 10 up to
0 - 4000
0 - 10 up to
0 - 100
Y
Y
Y
Y
Y
Compliance
0 - 100 up to
0 - 4000
0 - 20 up to
0 - 100
Y
Y
Y
Y
Y
4500 MkII+
Process /
Non - compliance
0 - 100 up to
0 - 999
0 - 20 up to
0 - 100
-
-
-
-
-
 
The Model 4500 MkII+ forms part of the highly successful 4000 series range of dust and opacity monitors. To view other opacity and dust monitors in the range go to Dust Monitoring Products.

Applications
Power Utilities   Cement
Incineration   Glass
Pulp and Paper   Refineries
Rock products   Petrochemicals
Steel   Process Industries


Click here to view available information for download Further Information
 
Click to view PDF - 4500 MKII+ brochure English - 255KB
Last Modified (21/09/06)
   
Cliccare qui per PDF - 4500 MkII+ Italiano - 109KB
Last Modified (09/02/04)
 
Documentation format PDF - 4500 MkII+ Français - 219KB
Last Modified (27/09/06)
 

Product Approvals

The Model 4500 MkII+ dust emissions monitor meets the latest and most demanding environmental compliance monitoring standards.

EPA Compliant opacity monitor       MCerts certified opacity and dust monitor
ASTM Compliant opacity monitor       TUV approved opacity and dust monitor

Meets or exceeds US EPA requirements for 40CFR60 Sections 13,17 and App. B PS1, App . F Procedure 3
Meets or exceeds ASTM Standard D6216
TÜV approved to the requirements of 13th BlmSchV and TA Luft
MCerts approval





4500 MKII+ dust monitor - typical industrial installation
4500 MkII+ dust monitor mounted to an exhaust stack

SPECIFICATIONS
Measuring
Technique: Cross stack, double pass / path transmissometry
Operating Wavelength: 520 ±20 nm
Light Source: High Intensity LED
Range: Opacity 0 - 20 % to 0 - 100 %
Optical Density 0 - 0.2 to 0 - 3.0
Dust Density 0 - 100 to 0 - 4000 mg/m3
User Selectable
Accuracy: ±2% Opacity
Linearity: < 2% of range
Resolution: 0.1% Opacity; 0.001 Optical Density;
0.1 mg/m3 Dust
Suitable for stack diameter: 0.6 to 25 m / 2 ft to 82 ft
Installation pathlength: 0.97 m to 25 m/ 3 ft to 82 ft
Calibration: Automatic zero and upscale calibration
(Selectable interval 1 to 24 hours in 1 hour steps)
Response Time: < 10s
(< 2s with no damping) 		 
Calibration Error per ASTM D6216: < 2% Opacity  
24 Hour Drift: < 0.3% Opacity  
Long Term Drift: < 0.3% Opacity per month  
Voltage Variation per ASTM D6216: < 0.5% Opacity (over 85 - 265 V a.c.)  
Thermal Stability per ASTM D6216: < 2% Opacity
(over -20 to +55°C/ -4 to +131°F range) 		 
Ambient Light Sensitivity per ASTM D6216: < 2% Opacity  
Insensitivity to misalignment: < 1% Opacity for ±0.25° misalignment  
Environmental
Operating Temperature: -20 to +55°C / -4 to +131 °F
(-40 °C / -40 °F with optional heater)
Max Flue Gas Temp.:
 600 °C / 1112 °F
Max Flange Temp.: 200 °C / 392 °F
Indicators: System OK, Alarm 1, Alarm 2, Zero Calibration, Span Calibration
Outputs
Modbus Interface: RS232 or RS485. Opacity, Dust, Optical Density, Status, Averaging and Range information available
Analogue output: Two isolated 4-20mA current outputs.
Independently configurable as Opacity, Dust Optical Density, Calibration Drift or OPLR
Relay outputs: System OK, Span calibration, zero calibration, Alarm 1, Alarm 2, Maintenance

Options
Air Blower units
Automatic Fail-Safe Shutters
Weather Covers
Control Room Unit
Alignment Tool
Calibration Filters
Continuous Product Development may make it necessary to change these details without notice.


Patented Technology

The Model 4500 MkII+ uses a patented highly homogeneous advanced LED light source1 together with a patented “Flood LED” 2, to achieve the highest levels of stability and accuracy. The “no moving parts” optical system gives the dust emissions monitor exceptional reliability.

1 US Patent No. 6781695
2 UK Patent No. 2287785
2 US Patent No. 5617212

Easy Installation

The stainless steel Termination Box has a single, pre-terminated cable for connection to the dust monitor itself. All customer connections are made using rail-mounted terminals inside the box.

Simple Setup

The integral control panel provides all user setup, control and diagnostic information for the opacity monitor.

If you would like more detailed product information please use the Further Information form.
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