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Advanced Flue Gas Sampling System   Need more information?  
ChillerProbe

The ChillerProbe™ combines a high performance heated filter unit, with an advanced sample cooler to clean and dry the flue gas right at the sampling point. This means that only dry sample gas is transported to the FGAII stack gas emissions analyser minimizing potential errors - removing the need for heated sample lines.

The ChillerProbe is mounted directly to the stack or duct, a sample line carries the clean, dry and cool gas to the stack gas emissions analyser which is conveniently located at ground level or in a control room.

FGAII logo The ChillerProbe combines with the FGAII stack gas emissions analyser to provide a 7 gas continuous emissions monitoring system for CO, O2, NO, NO2, NOx, SO2 and CO2.
ChillerProbe - Advanced Flue Gas Sampling System
ChillerProbe
stack mounted gas sampling system


Quick Links
Stack gas emissions analysers

FGAII - stack gas emissions analyser

Continuous Emissions Monitoring Systems


Further Information

English - 252KB
Last Modified (21/09/06)

Italiano - 109KB
Last Modified (09/02/04)

Français - 253KB
Last Modified (27/09/06)

Documentation format PDF - 4200 Chinese - 220KB
Last Modified (17/10/06)

Click here for our complete range of product and application support information.

 
Features
Large area heated ceramic filter
2-stage sample cooler and dryer system
Heated blow-back to maintain clean probe and filter
Wide range of probe tubes and pre-filter options
Easily removable heated filter and probe tube
Remote digital control from analyser

Benefits
Highest sample integrity is maintained for greater accuracy
Heated sample lines not required in most applications
Simple, low cost installation - single flange mounting
Probe remains clean and particulate free at all times
Simple maintenance - easily accessible with unique enclosure design

Heated Air Blow-back
The ChillerProbe is fitted with a heated air blow-back system which purges the pre-filter and probe tube with hot compressed air at pre-determined intervals. This action ensures that the sampling system is kept clear, even with wet, dusty process conditions.

Digital Control
The ChillerProbe is fitted with an internal digital data bus link, which enables remote set-up, configuration and output of # key operating parameters directly to the FGAII stack gas emissions analyser.

Product Approval

The ChillerProbe carries both UK MCerts, German TÜV and US-EPA approvals.


US-EPA compliant
MCerts certified TUV approved



Inside view of the FGAII ChillerProbe
Inside view of the FGAII ChillerProbe
specifications
 Sample Conditioning
 Filtration:
Heated unit with replaceable element
180 °C / 356 °F suitable for most applications
280 °C / 536°F for applications where ammonia is present in the flue gas
 Filter Element: 1.0 µm ceramic
 Sample Cooler: 2-stage cooler system (incorporating Peltier unit) with automatic condensate removal
 Blow-back
 Method: Heated, filtered, compressed air
 Triggers Internal timer; external trigger (via digital link); Manual (push button); +24 V external drive
 Temperature: 150 °C / 300 °F
 Timer Interval: 15 minutes to 24 hours user selectable
 Duration: 3 sec's
 Control System
 Communications: Remote control via RS 485 digital link
 Automatic Controls: Filter temperature; Cooler temperature; Condensate removal; Blow-back timing; Blow-back air temperature
 Manual Controls: Blow-back trigger
 Status LEDs: Power; Blow-back; System OK; Communications
 Status Outputs (via
  digital link):

Filter temperature; Blow-back air temperature; Blow-back pressure; Cooler Temperature; Enclosure temperature; Condensate pumps active; Sample gas temperature (optional)
 Alarms (indicated
  at analyzer):

Filter temperature (low/high)
Blow-back accumulator temperature (low/high)
Cooler temperature (low/high)
Blow-back accumulator low pressure
Moisture slip
Pump fault
 Relay Outputs: System OK; Blow-back in progress; Filter cold; Cooler fault
 Additional Output: Power for anti-freeze condensate sample line
 Environmental
 Enclosure: Stainless steel sealed to the requirements of IP 65 / NEMA 4X
 Operating
  Temperature:

-25 &de°C / -13 to +131 °F (option to -40 °C / -40 °F)
 Compliance
 EMC: Conforms to EN-61326 (Class A)
 Electrical Safety: Conforms to EN-61010-2
 Power
 Power Supply: 110 or 230 V a.c., ±10%, 50 or 60 Hz
 Power Consumption: 900 W
 Air Requirements
 Air Requirements
  for cooling:

Dependent upon ambient temperature and process conditions
 Dimensions
 (H x W x D)

685 x 510 x 356 mm / 27 x 20 x 14 in
 Weight: 56 kg / 124 lb
 Mounting: Single flange - 3" ANSI, 150 lb type
 Flange Temperature: up to 180 °C / 356 °F without adaptor
up to 500 °C / 932 °F with adaptor
 Optional Flange
  Adaptor:

2", 3", or 4" ANSI 150 lb; DN65 PN6
 Probe Pipes and Materials
 316 Stainless Steel
 Hastelloy C-276
 Hastelloy X
 Mullite
up to 600 °C / 1112 °F
up to 900 °C / 1652 °F
up to 1200 °C / 2200 °F
up to 1700 °C / 3100 °F
 Lengths*: 0.5 m / 1.6 ft; 1.0 m / 3.3 ft; 1.5 m / 5 ft; 2.0 m / 6.6 ft
 Probe Pre-filter#:
2.0 µm Sintered stainless steel (Temp. <400 °C / 750 °F)
2.0 µm Hastelloy (Temp. up to 800 °C / 1470 °F)
 * Mullite probes only available in 0.5 and 1.0m lengths
 # Available with all probe types except mullite
 Options
 Sample Gas Cooler
  Temp. sensor:
 Air blower for
  instrument cooling:

Type K thermocouple

Low capacity or high capacity blower units
   
Continuous Product Development may make it necessary to change these details without notice

If you would like more detailed product information please use the Further Information form.
Top of pageChillerProbe Advanced Flue Gas Sampling System - Information updated: 17-Oct-2006
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